#1984 honda atc 250r clutch kit how to#
#1984 honda atc 250r clutch kit manual#

Still wondering what my initial problem was to pull it apart since the ball had to have been there (I just think I lost it because I didn't know it was there and as I stated above I am the original owner and it hadn't ever been apart to lose so with springs and disks within specs I wonder if my rod is bent OR if the clutch lever lifter is worn? If anyone has advice on how to get the clutch lifter rod out and any other suggestions I would most definitely appreciate it!). They spec'd out at 2.89mm to 2.92mm for all 7 and service limit is listed as 2.85mm - the one new one I did purchase without being soaked in oil spec'd out at 3.03mm and the standard is listed as 2.92 - 3.08mm. The clutch friction disks are definitely worn some but still not below the service limit. (2) Control & Brake OEM Parts FRONT BRAKE - CALIPER FRONT BRAKE - MAST.

#1984 honda atc 250r clutch kit manual#

I know adding the ball will help but in the service manual I have it says to remove the clutch rod and see if it is straight and I just can't figure out how to get it out (seems stuck and is in far enough needle nose pliers won't get a grip on it.) Also I spec'd my old springs and clutch disks and all the springs are within standard and actually a little longer than a brand new one (seems kinda strange). 1984 Honda ATC250R Parts Outline Accessories OEM Parts ATC300R KIT Body & Fenders OEM Parts FRAME BODY FRONT FENDER FUEL TANK - SEAT FUEL TANK MARK REAR FENDER Aftermarket Parts Body Accents (17) Gas Tanks & Caps (6) Universal Parts Seat Covers (Un. Should that clutch center be replaced so the clutch plates can move freely like the clutch disks will now with the Hinson Clutch Basket? Appreciate any further guidance on what to try next. I also had grooves that appear a little deeper in the clutch center where the clutch plates ride. (Next question - how do I determine if the Clutch Lifter Lever is bad as suggested by n328? (Saw something about filling in the 'C' with a weld?) Do you have to remove the Clutch lifter Rod before taking out the clutch lifter lever? If so, what is the trick to removing the rod (it seems stuck and where it is the '86 model with the ball in between it isn't connected to the clutch lifter? I did have some very slight grooves in the basket so I drilled out the rivets and have the gear remounted to the new Hinson basket.

So the ball had to have been there when I first started having problems (I know this because I bought this new and have never had the clutch apart.) I know my problems are further multiplied now by NOT having the ball in so I am going to order the ball. 1PZ HB2-X02 7/8 Handlebar Left Clutch Lever and Clutch Cable with Adjuster Replacement for Honda Yamaha Kawasaki 50cc 70cc 90cc 110cc 125cc Dirt Bikes Pit Bike 4.1 out of 5 stars 85 1 offer from 17.

Problem is when I first pulled this apart I didn't have the service manual so I didn't realize I could lose the ball. Did some work this afternoon and I have more questions for the forum.i finally got some time to pull it apart and guess what I found (i am missing the steel ball that goes between the clutch lifter and clutch lifter rod).